Interwell's MSAS and VR Sense Installed Offshore Denmark
A North Sea gas field faced subsidence, bringing wellheads closer to the sea and increasing wave impact risks. Interwell’s MSAS™ system was installed on the active wellhead side, providing a primary barrier against leaks, while the VR Sense™ on the passive side, allowed real-time annulus monitoring and established double-barrier protection.
Region
Year
Challenge
The oil and gas field consisting of multiple platforms in the Danish sector of the North Sea has been a major natural gas provider for nearly 40 years. During years in production there has been a natural subsidence of over 5 meters in the seabed, resulting in the topside facilities sinking correspondingly towards the sea level. To revitalise production from the field, it was decided to replace old platforms with new modern ones, extending this air gap.
However, the Wellhead Deck where wellheads, gate valves and related equipment is located and accessed remains on the same level, closer to the sea. Due to improved wave calculation models available and to comply with the company’s two-barrier philosophy, the operator seeked to improve the wellhead barrier situation by reducing the outlet footprint to minimise bending moments caused by potential wave impacts and to provide continuous real-time monitoring of their annuli.
Solution
Solution Interwell’s Master Surface Annulus Safety (MSAS™) system was installed on the active (gas injection or bleed-off) side of the wellhead. The MSAS™ valve is installed in the threaded Valve Removal (VR) profile incorporated in the body of the wellhead while the Hydraulic Actuator (HAC) is connected to the MSAS™ valve and secured inside the single block gate valve body. The MSAS™ is a fail-safe closed system, which is operated by applying hydraulic pressure to open the system to initiate injection or bleed-off, and removal of pressure to close. The MSAS™ valve becomes the primary barrier towards uncontrolled annulus inventory release, and the gate valve the secondary barrier.
On the passive side of the wellhead, in addition to reducing the outlet footprint and providing a double barrier, the VR Sense™ was installed, providing continuous real-time monitoring of annulus pressure and temperature. The VR Sense™ system consists of a smart VR Plug with a pressure and temperature sensor in front of the plug, which is installed in the threaded VR Profile in the body of the wellhead as the primary barrier, and a testable flange assembly on the outside becoming the system’s secondary barrier.
Value Created
Wells equipped with MSAS and VR sense on active and passive side of outlets of the wellhead provides:
- Effective annulus pressure and temperature management.
- Significant improvements to the surface barrier integrity by moving the barrier envelope from the outlet gate valves on each side to form a part of the envelope of the wellhead body.
- Reduced outlet footprint and thereby increased robustness against bending moments caused by wave impacts:
- On the active side of the wellhead; by fitting the MSAS inside VR profile and single block gate valve.
- On the passive side of the wellhead: by fitting the VR Sense inside the VR profile and flange assembly.
- Mitigated risk for uncontrolled annular inventory release by utilising VR Profile equipment by:
- Reduced likelihood of leaks by reducing footprint (reduced surface area subject to potential impacts).
- Reducing leak time and potential by isolating annular inventory inside annulus if surface impact occurs.
- Reduced servicing and testing of gate valves by reducing or replacing one or multiple valves on each side of the wellhead.
Mitigated risk of inaccurate pressure readings and leak paths by taking the data from within the wellhead using the VR Sense System, rather than passing the pressure through external gate valve flanges, intrument lines and pressure gauges.
Key Capabilities
- Dual barriers against uncontrolled annulus inventory release
- Improved protection against wave impacts and dropped objects
- Continuous Real Time Monitoring of Annulus Pressure and Temperature